---- OEM/ODM SERVICE

Online Factory Tour

AIYI manufactures foam mattresses, spring mattresses and toppers for trading companies, importers, wholesalers, bedding brands and project buyers. We support custom sizes, private label packaging, roll packing, sampling and export-ready bulk supply.

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Since 2006 · Mattress Manufacturing · Foam & Spring Mattresses · Private Label · Bulk Supply · Long-term Partnership

---- OUR STORY

Manufacturing Experience Since 2006

AlYT's manufacturing joumey began with beddingmaterials and sleep products. Over the years, thecompany has built product experience across foam,mattresses, pillows and home bedding categories.

✔ Mattress & bedding product foundation

✔ Product development support

✔ Showroom, production and export resources

---- WHY CHOOSE US

AIYI Manufacturing Capabilities

Absolute productivity is the strongest proof of our strength. We enable you to launch your global mattress trade with industry-leading production speeds, competitive pricing, extensive export expertise, and comprehensive certifications.

240,000 m²

Total combined area of ​​production bases across multiple global factories

$188 Million

Total factory output value for 2025

120+ Countries

Established trade processes and experience in Europe, the Americas, Japan, South Korea, Southeast Asia, the Middle East, and other regions.

1100+

Staff from various departments including R&D, production, quality inspection, sales, and after-sales service

200,000+ Pcs

Total monthly production volume of mattresses/triple-fold mattresses/thin mattresses.

300+ Containers

Capable of producing and exporting over 290 containers of mattresses, toppers, and tri-fold mats per month.

---- ONLINE FACTORY TOUR

Core Production Process

Tour our production lines online to view and track the manufacturing process and details of your products.

Slideshow

Foam Cutting

Foam Structure Assembly

Fabric Cutting

Sewing the fabric cover

Fabric Cover Assembly

Compress & Pack into Boxes

---- QUALITY ASSURANCE

Qualification Certification

Tour our production lines online to view and track the manufacturing process and details of your products.

OEKO STANDARD 100

CertiPUR US

ISO 9001

Veiw More

---- WHO WE SERVE

Built for Global Mattress Buyers

AlYi worka with buyers who need reliable product selection, cuatom support and stable supply

Trading Companies

Sourcing solutions and stable supply chain support

Importers

Flexible quantities and reliable export cooperotion

Bedding Brands

Private label (OEM/ODM) and customized product services

E-commerce

Populor styles, highly competitive sourcing and fast services.

Hotel Projects

Project mattresses and bedding supply partner.

---- PRODUCT CAPABILITY

From Materials to Finished Mattress Products

You can choose existing styles for bulk purchase or request partial structure and pockaging

Pillows
Pillows

Pillows

Mattress Toppers
Mattress Toppers

Mattress Toppers

Bed Frames
Bed Frames

Bed Frames

Foam Mattress
AIYI foam mattress series

Foam Mattress

Spring Mattress
Spring Mattress

Spring Mattress

Contact Us

  • WhatsApp:
  • Email: aiyimattress@outlook.com
Get a Quote

---- From Material Innovation to Better Sleep

The Origin of AIYI

AIYI’s story began with a long-term commitment to material science and innovation.

In 1987, AIYI founder Mr. Zhang Quanli graduated with a degree in chemistry. After working as a teacher and school administrator, he chose to begin a new chapter in the manufacturing industry, starting from the production floor of a foreign-invested enterprise.

Drawing on his academic background in chemistry and years of hands-on manufacturing experience(In 2006), he systematically studied foam formulation, foaming processes, equipment maintenance, and material applications. Over time, he became a highly experienced specialist in foam technology.

After more than a decade of technical development and research, Mr. Zhang and his business partner, Mr. Liang Daye, established their first foam manufacturing facility and pioneered the specialized application of foam materials for lingerie.

With consistent product quality, strict manufacturing standards, and continuous technological innovation, the factory became a designated supplier to more than 30% of lingerie brands worldwide.

This experience in producing materials designed for close contact with the human body shaped the principles AIYI still follows today:

Safe materials. Reliable quality. Lasting comfort.

Building on decades of foam expertise, AIYI later expanded into mattresses, pillows, and sleep products. We established a dedicated R&D center to develop memory foam, support materials, and comfort solutions for different markets and applications.

Today, AIYI combines material innovation with dependable manufacturing to provide mattress, pillow, and upholstered sleep-product OEM and ODM solutions for global brands, importers, retailers, and project buyers.

Decades of foam expertise.
Built for comfort. Made for global brands.

---- ONLINE FACTORY TOUR

Production Equipment

We possess state-of-the-art, comprehensive production processes and equipment, ensuring the stability and consistency of product quality.

Slideshow

Vertical foam cutting machine

For trimming, block-cutting, and strip-cutting various types of foam.

Profile Cutting Machine

Used for processing various contoured mattresses, sofas, and pillows, as well as for foam slicing.

Glue Spreading Machine

Used for the structural bonding of foam mattresses, spring mattresses, and pillows.

Wave Cutting Machine

Capable of cutting convoluted (egg-crate) foam.

Fiber Filling Machine

Fluffs shredded foam and fiber fillings to prevent clumping and ensure even filling. Ideal for pillows, cushions, bean bags, and upholstered products.

Pillow Rolling and Packaging Machine

Rolls pillows into compact cylinders for easier packing and shipping. Suitable for standard, U-shaped, shredded foam, and memory foam pillows.

Slideshow

Mattress Topper Rolling & Packaging Machine

Folds, rolls, and bags large soft pads to reduce packaging volume. Ideal for mattress toppers, foam pads, latex pads, pet mats, and yoga mats.

Mattress Covering Assembly Line

Inserts mattress cores into inner liners and outer covers for efficient, standardized assembly.

Mattress Compression & Roll-Packing Machine

Compresses, rolls, seals, and boxes finished mattresses for compact shipping. Suitable for foam, spring, and latex mattresses.

Flatbed Sewing Machine

Sews mattress panels, borders, zippers, labels, handles, and other accessories. Supports standard, reinforced, and fire-resistant stitching.

Fabric Spreading & Cutting Machine

Automatically spreads and stacks fabric with consistent tension for accurate cutting and reduced material waste.

Multi-Needle Quilting Machine

Quilts fabric and padding layers together to prevent shifting and clumping. Supports various patterns for foam and spring mattresses.

Slideshow

Border Quilting Machine

Pre-quilts mattress border fabric with padding to improve durability and create consistent side patterns before final assembly.

Tape-Edging Machine

Joins the quilted mattress panels and border fabric to complete the final edge sealing and mattress assembly.

Foaming Machine

Precisely mixes polyurethane raw materials to produce flexible foam through chemical foaming and curing. Widely used in furniture, bedding, automotive, footwear, packaging, and medical products.

Fabric Inspection Machine

Checks incoming fabric for length, defects, and overall quality before production.

Embroidery Machine

Embroideries logos, floral designs, and geometric patterns on mattress fabrics, borders, pillowcases, and bedding products. Ideal for premium and custom-branded products.